High-Temperature Dc Connectors and Assemblies

Versatile DC power connectors designed with high-performance LCP and Nylon insulation for reliable operation in high-temperature and harsh environments.

Built with Liquid Crystal Polymer (LCP) and Nylon insulation, these DC power connectors offer dependable performance across a wide range of conditions. LCP provides excellent heat resistance and dimensional stability, operating continuously from −50 °C to +200 °C. Nylon versions add durability and impact resistance for general-use or high-vibration environments.
Rated up to 9 A at 48 VDC, the series combines strong electrical performance with materials suited for applications where temperature, moisture, or mechanical stress are key design factors.

The product line includes panel-mount jacks, plugs, and cable assemblies with threaded housings for secure installation and IP67 sealing when mated, protecting against dust and water ingress. Gold-plated contacts ensure long-term conductivity and corrosion resistance, and standard 5.5 mm OD barrel sizes integrate easily with common DC power designs.

High-Temperature LCP DC Power Connectors

Key Features

Applications

  • LCP insulation: −50~200 °C
  • Nylon insulation
  • Up to 9.0 A, 48 VDC
  • IP67 sealing (mated)
  • Threaded panel-mount design
  • Gold-plated contacts
  • Plug, jack, and cable assembly options
  • Robotics
  • Communications
  • Medical
  • Test & Measurement
  • LED Lighting
  • Aerospace
  • Labs & Bench Testing
  • High-Security Systems
  • Wet Environments

 

What advantages do LCP-insulated DC connectors offer?

LCP provides high heat resistance, maintaining stability and strength up to 200 °C. It also resists deformation under thermal load, making it suitable for high-temperature or continuous-use power systems.

Can LCP connectors be used near heat-generating components?

Yes. With an operating range of −50 °C to +200 °C, LCP connectors perform reliably near power supplies, motors, or other components that generate sustained heat.

What makes Nylon insulation impact resistant?

Nylon has a naturally high tensile strength and molecular flexibility, allowing it to absorb mechanical shock without cracking or deforming. This makes it especially useful in connectors exposed to vibration, handling, or frequent mating cycles.

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