Tensility proudly introduces its TXL wire series featuring an XLPE outer jacket—an advanced solution engineered for superior durability and performance in automotive applications. Designed to exceed the SAE J1128 low-voltage standard, these wires ensure consistent and reliable power delivery in demanding environments. With a voltage rating of 60 V and an extended operating temperature range of −50 °C to +125 °C, they are built to withstand extreme conditions while maintaining electrical and mechanical integrity.
Available in configurations of up to four conductors, each wire incorporates a precision wrap to maintain optimal geometry and provide lightweight structural reinforcement. The XLPE construction of both insulation and jacket offers superior protection against abrasion, chemicals, and thermal stress—making these wires an ideal choice for high-performance automotive systems. Their soft yet sturdy construction ensures ease of installation and long-term reliability in critical applications.
TXL Wire with XLPE Jacket
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Does TXL wire resist exposure to automotive fluids?
Yes. The XLPE insulation and jacket provide strong resistance to oils, fuels, and common automotive chemicals, ensuring long-term durability and electrical integrity.
Is TXL wire suitable for high-temperature engine compartments?
Yes. With an operating range of −50 °C to +125 °C, TXL wire performs reliably in high-temperature areas such as engine bays, where ambient underhood temperatures commonly reach 100–120 °C during operation.
How does TXL wire differ from GXL or SXL wire types?
TXL has a thinner wall and lighter weight than GXL or SXL, making it easier to route in tight spaces while maintaining equivalent performance under SAE J1128 standards.
Does the XLPE jacket make the wire less flexible?
No. Despite its toughness, XLPE maintains a balanced flexibility—allowing easy installation without sacrificing strength or protection.

